Forging Manufacturers in India, Usai Forge





































USAI Forge Pvt. Ltd. (USAIFPL) was established in the year 2007 for the manufacture of forgings used in the Oil and Gas Industry and Automobile Industry and various other Industries covering Fertilizers/ Oil Refining/ Heat Exchangers and Pressure Vessels/ General Engineering/ Thermal Power Plants/ Ship Building/ Steel Plants/ Railways/ Aerospace and Defence.

The Facility is equipped with the latest forging and Induction heating equipments sourced from Europe and the material handling during the complete forging process is fully robotized and automated.

Forging Facility includes Induction Heating Systems/ Hot Shear/ 500 Ton hydraulic Multi-function Press/ 150 Ton Hammer with Manipulator/ 2700 Ton Closed die Screw Press/ 500 Ton Hydraulic Extrusion and Piercing Press/ 150 Ton Hydraulic Trimming Press/ handling by Automated Manipulators; Hydraulic Presses 200 MT & 250 MT.

The main product is Tool Joint forgings which are used in the manufacture of Drill Pipes. The Tool Joints are manufactured in accordance to the International Standards and as per the requirements of the American Petroleum Institute (API), API Specification 5DP.

Couplings are manufactured in accordance to the applicable API Specifications 5CT and as per the Customer requirements, used in Petroleum, Petrochemical and Natural Gas Industries.

Precision Machining Facility includes CNC Machines, Multi Axis CNC machines, Vertical Turning Lathes, Horizontal boring machines, Vertical grinding Lathes, CNC Seam welding machines, VMC machines, Honing Machine, and high precision CNC machines for precision engineering components.

Facility includes Honing Machine to improve the geometric form of a surface and the surface texture on tubes. Typical applications are the finishing of cylinders for internal combustion engines, air bearing spindles and gears.

The Honing Machine can accommodate 60 to 350 mm OD/ 50 to 300 mm ID/ work-piece weight of 2000 Kg and length of 7200 mm.

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High precision components are forged for the Aerospace and Defence applications and the Quality Management Systems of the Facility meet the stringent Quality Standards as set out by the Aerospace Quality Management Standards (AQMS), in addition to meeting the ISO 9000 : 2008 Standards.

Standard: EN 9100:2009
AS 9100 Revision C / JIS Q 9100 : 2009

USAI Forge is recognized and approved by various prestigious Companies all over the World. We are committed to produce the highest quality products and to meet the Customers ever changing expectations in the ever changing competitive World.

We are committed to the Environment and always strive to preventing pollution and in conserving and preserving natural resources. Going Green is what we strive for everyday and we believe in providing the best working conditions to all our Employees and we care for their health and safety at all times.

The Corporate Office is in Hyderabad and the Facility, in the South East of Hyderabad, about 90 Kms from Hyderabad on the National Highway 9 and in the Southern part of India. The Facility is easily accessible by rail, road and Air. The nearest Airport is Rajiv Gandhi International Airport, Hyderabad.
Forging Manufacturers in India, Usai Forge